In recent years, off-shore apparel manufacturers have
significantly eroded the U.S. market share of domestic firms. For example,
whereas the dollar value of apparel imports almost doubled between 1985 and
1992, accounting for 50 percent of U.S. retail sales, the number of people
employed by U.S. apparel manufacturers declined almost 20 percent from 1980 to
1992 (Barrett, Ramey, and Ostroff 1996; U.S. Bureau of the Census 1993). The
apparel manufacturing industry is especially vulnerable to off-shore competition
because historically it has been comprised primarily of small and medium-size
firms
(Hunter 1989). Such firms, especially those of small size, often lack the
resources and capital that make it possible to compete on a broader scale. This
circumstance is paradoxical in that traditionally the flexibility that allowed
small firms to respond quickly to fashion change was considered a competitive
advantage rather than a weakness. Without the resources to compete, however,
flexibility is inconsequential.
A business can gain sustainable competitive advantage by
innovations in technology or concepts as well as in products. Quick Response
(QR), a program developed by textile and apparel manufacturers and retailers
around 1985 as a way to cope with problems challenging the apparel industry,
uses a combination of strategies to reduce inventory levels, improve merchandise
quality, increase worker productivity, increase stock turnover, and reduce
merchandise markdowns and inventory costs (Kurt Salmon Associates 1990).
Fundamentally, QR is a way to gather information about consumer preferences and
to reflect them in production decisions in a timely manner. To comply with
consumers' needs, QR relies on sales data. Through computerized information
systems, sales data are transmitted and transformed as useful information that
reveals consumers' preferences and reactions, and decisions are then made
promptly to respond to what consumers want. With QR, cooperative relationships
are established among textile mills, apparel manufacturers, and retailers to
allow faster movement of information and products from design to retail sale.
However, while Acs and Audretsch (1993) have suggested
that small and new enterprises can make important contributions to innovation,
Davig anti Brown (1992) have indicated that small manufacturing firms focus more
on operations than on marketing when developing firm strategies. This suggests
that the use of QR strategies relative to manufacturing or marketing may differ
among small, medium-size, and large apparel manufacturing firms. This is of
particular interest since small (fewer than 50 employees) and medium-size (50 to
250 employees) firms comprise the majority of U.S. apparel manufacturers,
although large apparel firms account for a disproportionate share of the total
volume of apparel shipments (U.S. Bureau of the Census 1995; Ko 1993; Hunter
1989). An examination of QR adoption by small, medium-size, and large apparel
manufacturers might shed light on whether QR strategies are perceived to sustain
and increase competitive advantage for small apparel manufacturing firms.