1. Magazines Need
Internationally Sourced Paper
Time Warner is one of the world€™s leading media and entertainment companies.
Time Inc. publishes over 130 magazines including Time, People, Sports
Illustrated, Entertainment Weekly, Southern Living, In Style, Fortune, What€™s On
TV and Money. The Publishing division significantly expanded its international
reach with the 2001 acquisition of IPC Media Limited, the United Kingdom€™s
leading consumer magazine publisher.
Sourcing paper, a critical resource to produce magazines, has been moving
away from domestic sources and is becoming increasingly international in scope.
Domestically, Time Inc. prints over 1.5 billion paper copies annually. Over
500,000 tons of paper are purchased annually. Time Inc. must collaborate with
paper suppliers and printers to be sure that the correct paper for all magazines
is available at the right printer at the right time. Thirty paper supplier
mills, including the larger paper suppliers like Stora Enso, International
Paper, UPM Kymmene, and MeadWestvaco, produce the bulk of Time Inc. paper. This
paper is shipped to over twenty global printing locations including RR
Donnelley, Quad Graphics, Quebecor World and Brown Printing. At these printing
locations paper is received, inventoried, and used.
The Publication Papers Supply Chain Figure 1 calls for
close collaboration of paper companies, publishers or cataloguers, and printers.
2. Collaborative, XML Based
Systems are Needed
TimeXchange, a Time Warner system, was built to facilitate effective,
collaborative international paper sourcing. Our system is an innovative XML
standards-based system for the purchase and inventorying of paper. It is a
multi-currency, multi-metric inventory system that manages the paper inventory.
It leverages an industry leading implementation of papiNet, an XML exchange
standard for the paper industry. Its Java web based design for transactions and
reports supports collaborative supply chain access by magazines, paper
suppliers, and printers. It provides accurate projected inventory to support
timely paper ordering.
2.1.?. TimeXchange manages multi-currency,
multi-metric inventories
TimeXchange controls paper ordering, inventory, and financial accounting in
multiple currencies and metrics for all Time Inc. paper assets. It handles the
paper asset for all domestic magazines. It establishes separate inventories for
non-Time Inc. assets. It controls the ordering of paper for Time Inc. books. It
tracks inventory at each stage in the production process. It manages
international inventories by providing euro, pound and metric capabilities. It
supports multiple accounting methods. Inventory is tracked at the reel item or
pallet level. All of these capabilities are based on the constructs of a strong
vertical standard, papiNet.
2.2.?. Collaborative systems incorporate
international standards-based paper inventory transactions
Our goal was to improve the publisher, printer, and paper supplier supply
chain through the design and implementation of the papiNet XML standard. PapiNet
has been created by a global coalition of forest product companies, printers and
publishers. PapiNet is a robust, complete, vertical standard tailored to all the
supply chain requirements of the paper industry. The complete model of papiNet
transactions covers all aspects of the supply chain.
PapiNet has designed a complete set of supply chain messages. Figure 2
2.3.?. All transactional processing is XML
based; all reporting is web based
When we were building our systems we designed all transactions as papiNet XML
standards based. Publishers, printers and suppliers exchange collaborative XML
messages. In our system a Java-based transaction processing allows for editing
and creation of any papiNet XML message via the web through the Web Direct
capability. Any legacy EDI transactions are translated into papiNet XML that are
then applied. This design enables a smooth implementation of all transactions
into a common XML format.
All reporting is web-based alleviating the need for any client server
software installation for publishers, printers or suppliers. Transactional and
reporting capabilities improve labor savings.
2.4.?. Real-time inventory provides accurate
projections of inventory needed
Our system provides real-time inventory levels and includes innovative order
projection capabilities. Inventory transactions are received via XML from
printers and suppliers in real time. Paper orders are sent from Time Inc.
electronically in XML. Collaborative systems allow smaller staffs to efficiently
focus on where paper is needed and when.
3. Collaborative Systems Have
Clear Business Impact
Collaborative Systems have clear business impact and value. By increasing
inventory visibility and facilitating standards-based paper purchasing, our
system streamlines the paper buying and inventory processes. It allows the
publisher to buy paper just in time with a full set of current information.
3.1.?. Supports cost effective inventory
buying
Collaborative systems are critical for international paper sourcing. Our
system projects needed orders based on budgeted usage and on current print
orders. It expedites efficient paper ordering and improves the quality of paper.
Collaborative systems give publishers business advantages over its competitors
in terms of cost and quality of paper.
3.2.?. Facilitates supply chain collaboration
among publishers, printers and suppliers
Web-based reporting is available real-time to publishers, printers and
suppliers. By allowing access to all parties in the supply chain, it promotes
collaborative planning on when to order and deliver paper.
3.3.?. Increases inventory management
flexibility
Our system allows for the division of the inventory into separate parts for
business reasons. It prices inventory in any currency and allocates it using any
weight metric. It supports multiple accounting methods to value the inventory.
3.4.?. Reduces paper obsolescence
Increasing the usage of older inventory and reducing the amount of paper in
inventory are key goals of the system. An effective inventory system,
particularly aged inventory reporting, highlights older inventory that should be
used by printers. It minimizes write-offs of older paper. It also results in
lower storage costs at printers.
A key goal of the system is to reduce paper spoilage. Our system provides
accurate paper usage and spoilage information in support of a plan to reduce
paper spoilage.
4. Developing New Systems
while Designing XML Standards Works
Building new systems like TimeXchange while participating in the design of
new standards like papiNet work well together.
Designing the domain of a standard and the scope of a system are
complementary. For example the database constructs for paper and the XML
standard to detail paper characteristics interact nicely. Internationalization
of the domain of a problem, fostered by a representative gathering of
publishers, suppliers and printers, generalizes a solution. Be it multi-metrics,
multi-currencies or varying financial requirements for invoicing, an
international standard implemented well enforces a flexibility of design. A
vertical standard helps to develop a common vocabulary. For example, papiNet
uses British spelling, €˜colour€™, not color and British usage, a paper €˜reel€™,
not a roll. A common vocabulary informs system design.
For our development a vertical standard of sufficient scope like papiNet
acted as a €concrete abstraction€?that demonstrates what our collaborative
system has to be able to handle. It is not a €œcomplete abstraction€?or meta-data
that can be data about anything, but neither is it a narrowly defined
specification that only focuses on certain paper product lines. It is concrete
enough to build a data model that is resilient without being so abstracted that
it cannot be implemented. As an example our system allows for flexible paper
characteristics that allow any kind of paper to be ordered as a €managed
product.€?This allows the system to be used for reels, for sheet paper, for
coated and uncoated paper, containerboard, billboard sheets, etc. Our system
implements the vertical domain of the standard, paper as defined in papiNet; it
is not a Rosetta-net based system to be used for inventorying computers.
By overlapping system design and XML design, each activity informs the other.
Database design interacts with message design. Transaction flows interact with
XML messages. Collaborative systems at the publisher, printer and supplier use
XML as the glue to combine disparate systems.
XML standards and their implementation are key opportunities to refine and
generalize your underlying systems. Time Inc. was fortunate in that we were
committed to rebuilding our paper inventory system. Making XML the core of this
redesign made sense. Many of the printers and suppliers, grown by acquisition,
have multiple legacy systems that need integration. Some other publishers,
printers, or suppliers were committed to an ERP system approach for paper
processing. Regardless of approach implementing XML standards is an opportunity
point to consistently talk papiNet XML internally and externally. XML makes you
think of the total system regardless of boundaries and inhibitors. XML, unlike
EDI, is a potential solution to many internal and external integration problems.
XML standards efforts offer invaluable insights into varying business
practices that give you models for how to change your supply practices. For
example the paper packaging industry works more on a replenishment model with
automatic reordering and delivery whenever paper stocks get to a certain level.
European publishers like News International use a method where they store less
paper at the printer but call off paper stock from the supplier when it is
needed. Discussing these practices and designing XML messages for them promotes
utilizing system development as an opportunity for effective workflow
reengineering.
There are a few best practices that helped us be successful.
It is important that the XML standards team and of course the system
designers have a high degree of continuity. Many standards efforts flounder
because they are not representative, are too large, take too long, and incur
frequent turnover. The vision skews before it can be fully attained. PapiNet was
fortunate in that it had good representation from publishers, printers and
suppliers and a remarkable degree of continuity. Our project at Time was also
fortunate in that we had dedicated resources, standards savvy, to build a system
and refine a standard concurrently.
It is critical to actively engage with trading partners throughout all phases
of a project. Publishers, printers and paper suppliers need to develop a common
understanding of what the standard means and how it is to be implemented.
Trading partner buy in, trust and transparency are very important. For example,
our joint detail test plans with suppliers like Stora Enso and printers like
Quad Graphics and Brown Printing included initial message exchange, specific
situation testing, and parallel testing; all testing had to be completed before
implementation. We continue to work with European and North American paper teams
on a common understanding of how we will all implement each standard message.
The strength of a vertical standard like papiNet is that it is flexible but
consistent and that takes an attention to detail.
Recognize that implementation experience is critical to refine XML design and
system design. We began implementing XML messages starting with the Purchase
Order with our collaborative supplier shortly after their design. We found that
standards are often conceptual until you go through the work of implementing
them with trading partners. As we completed the papiNet message design and
implemented more messages and more trading partners we get better at seeing
problems up front but nothing beats implementation to flesh out the reality of
the XML message or the system.
Just a couple of caveats.
Don€™t rush to extend the standard or your system into related markets or
processes until you have solid traction. At papiNet we started with publication
papers, packaging, and fine papers. We have begun to expand the standard into
related areas including book components, wood products, label stock and
recovered paper. Expanding the domain of the problem yields many improvements,
but it is at the risk of losing focus. We have developed better design
principles that changes to our common elements must expand the concept of the
element and be upwardly compatible from our existing standard. You must limit
the number of releases of a standard and guarantee whenever possible that
changes are upwardly compatible. A too active standard discourages
implementation.
Leading a standards group has it benefits and its drawbacks. If you are
facilitating a group, you can€™t always get your way. As an example in the 2.0
version of our standard we changed a key construct to more clearly denote how
deliveries were packaged. I disagreed with the change but being the facilitator
could not as actively argue my point. Collaborative standards development works
but you must always remember that collaboration is not always getting your way.
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