Inventory-turnover analysis can tell you whether food is
being used at an appropriate rate and, just as important, whether some of it may
be "walking" out the door.
Even before the now-popular inventory-management
practices such as "zero inventory" and "just in time" became the standard in
most manufacturing settings, some food-service managers were relying on
inventory-turnover analysis as a valuable asset-management tool. The cyclical
menus and the large number of food offerings of on-site food-service operations
(e.g., business and industry, health care, and education
settings)
make inventory-turnover analysis particularly valuable to on-site managers.(1)
This is especially true now, given many on-site operations' relatively complex
menu cycles as compared to those used not too many years ago.
In simple terms, inventory turnover is the cycle of using
and replacing goods. Quantitatively, inventory turnover can be measured by
dividing the dollar cost of food used during a period by the dollar value of the
average inventory on hand during the same period. Inventory turnover provides a
measure of how long food remains in inventory. Inventory-turnover analysis is a
measure of kitchen efficiency and, perhaps of greatest importance, is a tool
that can help an operation to optimize its product-handling efforts. This is not
to say that there is an ideal minimum or maximum ratio. Rather, proper analysis
and the resulting operational changes should allow managers to maintain an
optimum cycle of inventory turnover for their specific operations.
Inventory-turnover analysis is important because the
manner in which inventory is managed translates directly into an operation's
profitability. Inventory is a current asset that provides no return on
investment until it is prepared and sold. Excess inventory, then, is a
non-performing asset. To underscore this, one estimate suggested that every
dollar of inventory represents at least 25 cents per year in terms of expenses
related to financing, handling, storage, and insurance.(2)
Excess inventory can negatively affect profits in other
ways. As every food-service manager knows, one of the difficulties in dealing
with food is its highly portable feature. In other words, too much inventory
provides opportunities for theft. Furthermore, unnecessarily large inventories
result in inordinate waste and increased labor costs owing to the need to rotate
and handle the food. Inflated soft costs such as utility expenses associated
with refrigerators and freezers can also result from overstocked inventories.
Too little inventory, on the other hand, results in menu
items that can not be offered - what those in the manufacturing sector call
"stock-outs." In turn, customer expectations are not met and the entire service
experience is diminished. Or worse, inappropriate recipe substitutions are made
that can result in low-quality products, thereby diminishing customers'
confidence in product consistency.