Inventory management. It's not
sexy, it's not exciting, but it's critical to profitability and it can make or
break a business model.
While managing inventory may seem
like a mundane afterthought, it should be a key part of a company's overall
business strategy. That is the consistent response I got from some Seattle
business veterans when I asked what advice they had for a start-up thinking
about inventory management issues. Before I fill you in on what else these
veterans had to say, let me introduce Sahale Snacks.
Josh Schroeter and
a partner started Sahale Snacks a year ago, and have quickly
found success in the healthy snack food market. Sahale Snacks is very much in
the start-up stage with lumpy growth that ranges from 40% to 100% sales
increases per month. While Josh and his team have been able to manage
inventories thus far using spreadsheets, QuickBooks, and the "eyeball" method,
they expect their methodologies to change in the near future. Josh wants to know
how to be smart about managing sales spikes without investing in an inventory
management system at this time. I set out to find advice for Josh from some
veterans of inventory management in the Seattle area.
Jean Barber, CFO
of Bartell's Drug, recommends companies tie their inventory
policy to their strategy and brand. "If your business strategy and brand rely on
high customer-service levels, then you should make sure you never have
stock-outs. If pricing is your most important element, then you would want a
different inventory management strategy." Barber believes inventory management
should not be an afterthought. It is a critical element of your business model
and one every company should consider early in their growth cycle. It is also
something that may change over time as the business matures. While Bartell's
Drug has years of success under its belt as a retailer, the business has adapted
to consumer needs over time, resulting in new challenges to inventory
management. SKU proliferation is significantly larger than it was when the
business was founded. "Old Spice used to come in 2 scents, now it's up to 12,"
says Barber. Given these changing business dynamics, the biggest challenge
Bartell's currently has is getting clean data from which to make decisions.
Tom Varga, CEO of
CFO Selections, agrees that good data is a key to successful
inventory management. He notes that the biggest challenge he sees when working
with clients on inventory management is making sure those clients are tracking
cost and item information in a financially sound way. "If a client has good data
and good inventory counts, they are usually okay from an inventory management
standpoint. The old rule of thumb, 'garbage in, garbage out' applies," says
Varga. "I find that the quality of the underlying data depends on whether the
client had a good finance or accounting person involved from the beginning."
Jeff Leichleiter,
Director of Operations for Tim's Cascade Snacks, suggests that
one way a smaller company can improve data quality and inventory forecasting
abilities is to develop tight relationships with customers. By partnering with
customers, Tim's has been able to get a better handle on sales forecasts,
resulting in better inventory control, Leichleiter notes. Instead of delivering
bags of chips to each 7-11 store directly, 7-11 has partnered with Tim's to
handle store distribution out of a central, 7-11 distribution center. The 7-11
store managers have gotten more involved in telling their distribution center
exactly how many bags of chips they need. This has enabled Tim's to more closely
align the inventory in the 7-11 distribution center with the stores' needs.
Leichleiter also recommends a close relationship with suppliers. "Partner with
suppliers as much as possible, but make sure you know those suppliers'
limitations," he says, "on the whole, supplier partnerships have been a winning
strategy for our company, but I was burned a few times early on."
While quality data is a key part of
a successful inventory management strategy, technology and software play an
important role as well. The technology revolution has had a profound impact on
inventory management practices. There is a plethora of software available to
help companies of all sizes predict demand and manage inventories, and these
software packages can often result in significant savings to the bottom line
almost immediately. Leichleiter advises growing companies do their homework to
find a software system that can grow with their business. "Know what the
software has to offer and make sure it provides functionality you'll need in the
future as well," he says. On a similar note, Barber says, "Get the best system
you can afford from day one."
Now that Sahale Snacks has tips
from veterans on inventory management best practices, how might they decide to
choose an appropriate inventory management system? I'll explore that topic in
next month's Venturer. Stay tuned.