Picture the scene. It's Monday morning, the laboratory lights flicker to life,
analysts are slowly trickling into the lab, trying to switch themselves back on,
after a relaxing week end, or in some cases a heavy weekend of partying. An
analyst goes to the HPLC column drawer in the lab, rummages around for a few
minutes before the familiar call breaks the silence and resounds across the lab
"Anybody know if column 'XYZ ' is in good condition". The not-too-convincing reply from the other
side rebounds " I might have used that
one last week, it was OK then". The first analyst responds with relief "Great,
I'll use this one then, any idea what's in it?"
It's a scenario witnessed at some point even in the best-run HPLC labs.
However in a former capacity as Sales Director to a UK column manufacturer,
while visiting labs the length and breadth of the UK, I was literally amazed at
how I could witness this scenario every day in a different lab.
Depending on your viewpoint HPLC Columns may
be either an expensive consumable item, or the least expensive component of your
HPLC system to replace, but regardless of the cost, they are the most critical
component as far as the analysis goes. Changing the pump or detector for a
different brand and still get the same result, but change the column material to
a different brand of ODS and the analysis results can differ markedly. This, as
experienced chromatographers know, is down to the surface chemistry of the
silica packing material in the column. Different pore sizes, different surface
areas, different carbon coverage, and different silanol activity, all contribute
to make each brand of ODS column different. But that's not all that can affect
the separation. Day after day water, solvents, buffers, samples and their matrix
are pumped endlessly through the column, all the time affecting the column's
surface chemistry. Water affects the silanol interaction, while organic solvents
can re-solvate adsorbed impurity from previous samples. Components of the sample
matrix can be retained or partially retained on the surface of the column
packing and buffers can create various long-term effects on the chemistry of the
packing and by precipitating in the column. Low pH can hydrolyse the bonded
phase while high pH can dissolve the silica. Even when the column is not in use,
if not stored in the correct concentrations, water and solvents can affect the
surface chemistry of the material.
Now lets return to the analyst we depicted
above. He has his XYZ' column ready to
attach to the LC system now. What does the analyst know about the column? He
knows the packing material and dimensions of the column. He doesn't know what
solvents are currently in the column, he doesn't know if there are buffers in
the column, he doesn't know what samples went through the column and he doesn't
know if the column is contaminated. To be certain he must flush the column with
various solvents and then equilibrate the column, before he can even test
it. How many times can HPLC
chromatographers recall putting an HPLC column on a system to equilibrate and
coming back fifteen minutes later€¦. thirty minutes later€¦ an hour later, only to
replace the column with a different one and start again? To make maters worse,
because the column failed to equilibrate and was never actually tested, nine
times out of ten the analyst returns the column to the drawer, where it will lie
till the next analyst repeats the process. Maybe it will work with a different
equilibration for a different analysis, who knows, but one thing is for certain
- one hour was wasted and at least another hour will go the same way at a later
stage.
HPLC Column Management is all about having
solid information and knowledge to replace hopes and guesswork. Managing your
HPLC columns produces large time-saving benefits by reducing or eliminating
washes, equilibrations, unexpected lumps and bumps we get instead of a baseline
when we attach an HPLC column with no history, to an HPLC system. To start with,
HPLC columns need to be readily identifiable. The physical limitations of the
column packing material should be highlighted to users ensuring that they are
not exceeded, causing irreversible damaged to the column and costly re-analysis
on a new column. To maximise effective analytical lifetime a column's proposed
usage should be defined when new, and if necessary limited to a particular
analysis, thus minimising spurious peaks often created by a contaminant from a
different analysis. Their washing and storage conditions can also be defined,
ensuring that columns are clean and require minimal equilibration prior to their
next use. Lastly the columns analytical history should be recorded, thus
ensuring that unexpected contaminants are avoided at a later date. The net
result is complete audit trail on the HPLC column. A useful by-product of the
exercise is that critical information on column performance and expected
lifetime is generated. Premature failure can be identified. Such issues can be
raised with your column manufacturer and defended by hard information. For the
first time, meaningful comparisons can be made between different brands of
column.
The first step in managing you HPLC columns
is to take control of your column inventory. Columns are normally uniquely
identified by their manufacturers serial number, but generally these numbers are
inconsistent and far from easy to remember. Start by re-tagging all of your
columns with a simple numbering system starting at '1'. Make sure you use
permanent labels or tags and solvent resistant markings. Some column companies
actually sell metal tags for this purpose. The second step is to create a
logbook with at least a double page for each column. Alternatively a card file
system or a relational database can be employed. Next decide which columns have
to be set aside for specific analyses, and which columns are to be available for
general analysis. Mark this clearly in the logging system. The next step is to
define the physical limitations e.g. pH, temperature, pressure,
%organic/aqueous, etc and again record this in the logbook clearly. Lastly
define the washing and storage solvents for the column and record these in the
log book. Each time a column is used it is signed out and when it is returned it
is signed back in. The returning analyst should also note down the number of
injections, the type of analysis and the solvents used. Lastly he notes the
solvent left in the column after washing. In this way whenever a column is taken
out of the drawer the analyst knows what the column may be used for, what
solvents it contains and what condition its in.
Building a relational database enhances the
basic system, offering speed benefits when locating columns and when recording
replicate details plus the added benefits automated reminders and warnings. This
requires modest relational database skills to link, query, and automate data
entry in related tables containing column details, usage, care, validation,
history, performance. A database also offers ease of reporting and summarising,
for stock and inventory control.
If the logbook sounds a bit tedious and
secretarial, but the software writing sounds a bit daunting then don't despair,
there is help at hand in the form of a software program to take care of all
these processes for you.