I. The issue:
Proper chemical management is critical to preventing and/or controlling a
variety of Environmental, Health and Safety (EHS) issues within any facility.
The first step towards initiating proper chemical management is the creation of
an accurate chemical inventory along with a copy of the material safety data
sheet (MSDS) for each item listed on the inventory. An MSDS is an informational
document prepared by the chemical manufacturer or distributor which describes
chemical, environmental, and health and safety information available for a
particular compound. Understanding the materials present at the school will
enable you to understand the issues associated with these substances. Properly
recognizing and controlling the hazards inherent to these materials will enhance
your ability to create a safe school with minimal environmental liabilities.
Failure to properly manage your materials can create a myriad of difficult and
interrelated EHS issues.
II. The approach taken:
My effort began with a request for an accurate chemical inventory from all
sections of the school department and a review of their chemical handling
practices. This action was prompted by a history of chemical incidents occurring
in the high school. In the 1970's, the chairman of the high school science
department discarded ammonium phosphide, a water reactive material, via the
sanitary sewer which resulted in the destruction of a portion of the sanitary
sewer when the material detonated. The indoor air quality of the school was also
compromised during this event by the generation of phosgene gas (a basic
chemical warfare agent). In 1991, a fire in the facilities maintenance warehouse
at the high school became a serious hazardous materials incident when pallets of
bleach, ammonia and sulfuric acid based drain cleaner stored adjacent to each
other ruptured and created an acid vapor cloud and chlorine and phosgene gas.
The total cost of this event was approximately $500,000.
In order to initiate a hazard analysis of the school system, it was
imperative to identify the number, type, volume, and location of the hazardous
materials present throughout the school system. The preparation of the chemical
inventories provided this basic information. Using this information, I was then
able to identify and prioritize the hazards present throughout the school system
as a means to most effectively respond to the problems detected.
III. Observations made:
This was a difficult and time consuming task. It took nearly four years to
acquire a complete and accurate inventory from all departments within the school
system. The staff and administration did not realize initially how decentralized
the purchasing, storage and usage of chemicals had become. Chemicals were found
to be stored throughout all areas of the high school. The middle school and
elementary schools were better able to locate and identify their chemical
inventories, but this was primarily due to the reduced size of their inventories
and its limited use within certain areas of the school. The presence of the
facilities maintenance department, and an active arts and science departments
acted to significantly increase the size and scope of the chemical inventory at
the high school.
The lack of centralized purchasing and storage hindered the ability of the
school department to track and account for the materials in their inventory. In
addition, it was impossible for the school system to ensure its compliance with
the Massachusetts Right to Know law. This law is similar to the federal Hazard
Communication Standard which requires each employer to maintain a chemical
inventory and MSDS database as a means to identify chemical hazards in the
workplace and to train and inform their staff of these hazards.
Another problem associated with decentralized purchasing was that the school
system tended to purchase an excessive amount of chemicals. Frequently, staff
members were purchasing materials that were already present somewhere within the
school system. This represented an inefficient use of school funds and created
additional regulatory requirements and safety hazards as the materials
accumulated.
A decentralized approach to chemical management and accounting also hindered
our ability to respond to an accident or to prevent thief or tampering. This
problem was noted during the 1991 fire in the facilities maintenance warehouse.
Confusion over what materials were present in the warehouse and the inability to
locate MSDS's for materials thought to be present created the need for
firefighters to conduct an extremely hazardous exploratory entry to determine
what materials were involved in the fire. Proper training, equipment and luck
prevented this effort from becoming a tragedy. An increasingly important concern
is the need to protect your chemical inventory from thief and tampering. Many of
the chemicals commonly found in an educational setting could easily be used in a
more threatening manner by a prankster. Furthermore, the school department and
individual teachers can be subject to civil liability if they are found to be
negligent in their storage and control of chemicals. So if, the local juvenile
delinquent walks away with a container of sodium you had stored on a shelf in
your classroom and injures himself, then the teacher and the school system can
be held liable for the injuries and suffering resulting from the thief. This was
a major concern in the high school science area where an average of
approximately 150 chemical containers were found initially stored in each
classroom. These materials were routinely stored on shelves or in unlocked
cabinets or drawers.
Another observation noted was that the school system had a policy of
accepting chemical donations. Many thought this was prudent due the declining
school budget. In actuality, the school became a dumping grounds for local
businesses especially those that were terminating operations or relocating. As a
result, the high school science department collected a large volume of chemicals
more useful for electroplating than for the teaching of high school chemistry.
The facilities maintenance staff also suffered from this policy by collecting a
large number of product samples or promotional products. Products found to be
ineffective by the maintenance staff were frequently consigned to a corner of
the warehouse and forgotten. Over time, this resulted in the accumulation of a
large volume of flammable petroleum based cleaning materials.
Finally, no consideration was given during the acquisition process for the
eventual need and cost of disposal of chemicals or the health and safety issues
associated with the material. Furthermore, little awareness existed of the need
to train and advise the staff how to use, store or dispose of the materials.
This lapse in oversight and training resulted in the creation of numerous safety
hazards associated with improper chemical storage as well as the repeated
disposal of hazardous waste via the sanitary sewer.
IV. The problems or concerns noted:
- The lack of knowledge regarding what chemicals we had, what hazards were
associated with these materials, and where the material was stored.
- The accessibility of the materials, and the risk of accident or thief this
accessibility presented.
- The inherent risk created by the massive volume of chemistry maintained by
the school department.
- The potential toxicity, flammability or reactivity of the individual
chemicals maintained by the school department.
- The lack of functioning protective equipment, and health and safety
practices in the schools.
- The inefficient use of funds created by overstocking materials.
- The staff's limited understanding of the hazards associated with the
chemicals.
- The impact of the acceptance of chemical donations by the school
department.
V. Actions taken:
High School Science Department
A. EHS evaluation of the chemical inventory.
In 1993, I reviewed chemical inventory maintained by the high school science
department for EHS issues. As a result, I determined that 40% of the inventory
were human carcinogens, teratogens (capable of causing birth defects), and
mutagens (capable of causing genetic damage). I also noted that the chemistry
curriculum was heavily involved with the use of organic solvents such as benzene
(volatile, flammable and carcinogenic), carbon tetrachloride (volatile and
carcinogenic) and carbon disulfide (volatile, flammable, narcotic poison).
During my review, I also noted the presence of a number of acutely toxic
materials (e.g. cyanide salts and bromine gas), radioactive materials (e.g.
thorium nitrate and uranium tetrachloride), and potentially explosive materials
(e.g. ethyl ether and cumene). In addition, many of the components of the
science department inventory posed lesser hazards due to their individual
corrosivity, toxicity or reactivity.
One major problem I noted during this evaluation was that the material
safety data sheets (MSDS) provided by firms specializing in supplying chemicals
to schools were frequently inadequate in terms of quality and detail. All
reviewers should beware of MSDS's that frequently contain omissions within the
body of the document or repeatedly list 'not applicable' especially for common
materials. I also recommend that you notify your supplier or the federal
Occupation Safety and Health Administration if you notice a repeated trend in
poor quality or vague MSDS's. Remember depending on your setting, state and/or
federal hazard communication requirements specify your responsibility to
identify and address the hazards associated with the materials you use. If the
manufacturer does not properly identify these concerns, then you may be required
to research it more thoroughly. The bottom line is to demand better service and
information from your supplier or find a new supplier.
Once the size, scope and location of the chemical inventory had been
established, we were now in a position to proceed with addressing the EHS
concerns created by the material.
B. Terminated chemical donations.
One of the first steps taken to prevent the continued acquisition of
extremely toxic and hazardous materials with limited educational value was to
ban the acceptance of chemical donations. A more than twenty year practice of
accepting chemical donations had resulted in the accumulation of a large volume
of material better suited for metal plating and the manufacture of electronics
than the instruction of high school chemistry. In an effort to enhance their
inventory without impacting their budget, the science department had willingly
accepted material from local industry. The staff accepted the good with the bad,
frequently without reviewing what exactly they had received. The net result was
the creation of a huge and extremely hazardous chemical inventory. The size and
scope of this inventory also made it impossible for the science department to
comply with the Massachusetts worker right to know requirements.
The termination of this practice signaled the first effort to control the
influx of new materials. This was an extremely important step because the cost
of chemical disposal alone is frequently two to three times the cost of
purchasing the materials. The possession of certain chemicals may also trigger
additional regulatory requirements or unique storage issues. I encourage all
school systems to adopt a similar policy to prevent your schools from becoming a
chemical disposal option for local industry and to prevent a right to know
compliance nightmare.
C. Established a centralized chemical storage policy.
After identifying the major hazards associated with the chemical inventory,
our next step was to implement a centralized chemical storage policy in order to
enhance chemical control and accountability, and to remove the chemical hazards
from the classroom. Even though a centrally located, secured and ventilated
chemical storage room equipped with a carbon dioxide fire suppression system had
been constructed within the science area, the staff had opted to store the bulk
of their inventory in their classrooms for convenience. During a comprehensive
inspection, we found unsecured materials stored in the closets, cabinets, desks,
and on shelves in each classroom and preparation area. The majority of the
materials were readily accessible. In most cases, these materials were stored in
an random manner.
The historic chemical storage practices of the department posed a major
obstacle to our effort to comply with state right to know requirements and to
prevent the theft of materials. This method of storage also increased the
likelihood of a serious hazardous materials incident occurring in the classroom
due to the storage of chemicals in areas not designed or equipped to provide
additional protection in the event of a fire. This risk was compounded further
by the common practice of the storing the materials without regard to chemical
compatibility or reactivity.
We resolved these problems by relocating the entire inventory to the
chemical storage room originally designed and constructed for this purpose.
During this process, we used the chemical storage protocol outlined by Flinn
Scientific as our guide to ensure that the materials were stored properly with
regard to chemical compatibility and reactivity concerns. This task allowed us
to immediately identify the true size of the chemical inventory and prompted a
major disposal effort when we realized our inventory vastly exceeded our storage
capacity.
D. Established a chemical disposal policy and conducted a massive
chemical removal.
After reviewing the hazards associated with inventory, and the laboratory
facilities at the school as well as the history of accidents and near misses at
the school, the Burlington Board of Health ordered the science department to
dispose of all confirmed carcinogens, teratogens, mutagens and acutely toxic
materials. The Board of Health also recommended that the department dispose of
all materials no longer used by the staff, contaminated or degraded materials,
and where possible to reduce the volume of overstocked items. As a result, 65
drums and containers of hazardous waste were disposed of during a one time clean
out conducted in September 1993. The following is a sampling of materials
disposed of at this time:
- 0.5 lbs of chloral hydrate, a controlled barbiturate
- 3.5 lbs of unsealed radioactive materials including thorium nitrate and
uranium tetrachloride
- 42 one liter glass cylinders containing bromine gas
- 12 containers of various potentially explosive peroxide forming materials
(e.g. ethyl ether, dioxane, formic acid, cumene, furan, tetrahydrofuran, sodium
peroxide, barium peroxide, and potassium metal)
- 7 lbs of water reactive metals: sodium, lithium and potassium
- 5.5 lbs of cyanide salts
- gallons of benzene, carbon tetrachloride, chloroform, aniline, and
formaldehyde
- 10 lbs of elemental mercury, and 3 lbs of mercuric compounds
- 5 lbs of explosive white phosphorus
- 5 lbs of potentially explosive potassium chlorate
- 1 lb of polychlorinated biphenyl's (PCB's)
- 3 lbs of powdered cadmium
- 1 LB of powdered arsenic
- 2 lbs of powdered antimony
- 1 gallon of o-toluidine
- approximately 100 lbs of potentially explosive oxidizers
At this
time, we also adopted a five year review plan for each chemical. Using a five
color coding system, we labeled all materials to indicate their approximate date
of purchase. The color coding system is designed to quickly identify the date of
purchase and age of each container in the inventory. It is now the
responsibility of the chairman of the science department to review each chemical
container on the fifth year of its purchase to determine if the material should
be retained or discarded. This evaluation is based on the EHS issues associated
with the material, whether the material is still being used by the department,
and the integrity or quality of the material. We hope that this approach will
aid our efforts to prevent the chemical overstocking observed in the past.
E. Provided staff with training.
Another key component to addressing our chemical hygiene problems was to
provide the staff with basic training in chemical hygiene and EHS awareness. A
main component of this effort was to review how to read and understand an MSDS
as well as learning to interpret the quality of an MSDS. This was extremely
critical because I found that the majority of the staff had no formal training
or knowledge in this area. This was compounded by the staff reliance on
textbooks or chemical supply catalogs which did not mention EHS issues or
provided erroneous recommendations. Habit was also a significant barrier to
change and improvement. Much of the staff was resistant to change even after the
health and safety issues of certain activities had been reviewed in detail. As a
result, I have modified the training regimen to include a discussion of the
types of liability associated with accidents involving chemical usage in
schools.
F. Established centralized chemical purchasing.
We also established a centralized chemical purchasing system where the
chairman of the science department became responsible for reviewing chemical
purchases. The intent of this plan is to ensure that chemicals are reviewed for
the following parameters prior to purchasing: 1) hazards associated with the
material, 2) potential impact on air quality, 3) generation of hazardous waste,
and 4) the availability of less toxic alternatives. This initiative is designed
to prevent over stocking and the acquisition of inappropriate materials. The
effort has also enhanced our ability to maintain an accurate chemical inventory
and MSDS database as required by the Massachusetts Right to Know law.
G. Banned the disposal of regulated chemicals via the sanitary sewer.
During routine inspections, I noted that the staff repeatedly disposed of
state and federally regulated hazardous waste via the sanitary sewer. Our first
attempt to address this problem was to advise and train the staff with regard to
the discharge requirements established by the local sewer authority. This effort
met with limited success. As a result, the Board of Health adopted the position
that it would issue citations and fines to individual teachers if they were
caught discharging materials. The publicity associated with this position and
the concern over incurring a $200 fine provided the motivation to reduce the
discharge of hazardous waste via the sanitary sewer.
H. Established a hazardous waste management plan.
A hazardous waste management plan was also developed as a means to promote
the identification, collection and proper disposal of all hazardous waste
generated by the staff. The staff were instructed to review their procedures to
determine what wastes were generated and how these materials had to be managed
(acceptable for disposal via the sanitary sewer versus manifested disposal as a
hazardous waste). In addition, a satellite hazardous waste storage area was also
established in an isolated and secured portion of the science area. The staff
was also instructed to ensure that all waste containers were to be kept sealed
and labeled at all times. Depending upon the rate of generation, this waste
material is relocated to the school's central hazardous waste storage area on a
biweekly or monthly basis pending proper disposal.
I. Assessed classroom setting and availability of protective
equipment.
Our safety evaluation also included a review of how the classrooms were
equipped and the safety practices utilized by the staff. During this assessment,
I found that the majority of the classrooms were not equipped with emergency
eyewash units or chemical fume hoods. In addition, I also noted that the units
available appeared to be either unused or unmaintained. We also noted a
significant shortage in terms of safety glasses, protective gloves and aprons.
During training sessions, we reviewed the need to use and maintain various
safety equipment. We also reminded the staff of the Massachusetts state law
requiring the use of protective eyewear when chemicals are used in an
educational setting. As a result of this review, new safety supplies were
purchased so that each classroom was equipped with an emergency eyewash and an
adequate amount of protective equipment. Unfortunately, the staff use of safety
equipment continues to be spotty and not fully compliant with state
requirements.
J. Investigation of the chemical fume hoods.
During my survey, I noted that the staff rarely used the chemical fume hoods
in the science area. Upon closer examination, it became obvious that many of the
units were in a state of disrepair. Our efforts to investigate and repair the
fume hoods provides evidence of the need to hire a trained and competent
professional to evaluate and maintain these units. During this review, we
initially found that the exhaust fan had been removed from the majority of the
units, presumably for energy savings. The remaining units were found to be
equipped with improperly sized and balanced intake and exhaust fans. In
addition, when tested with smoke, approximately half the units or associated
ductwork were found to leak contaminants into the building. A final and fatal
flaw was also detected for all chemical fume hoods. All hoods were found to be
constructed with the exhaust located adjacent to the intake for each unit,
consequently even if functional, the hoods could not remove contaminants from
the classrooms and laboratories without reintroducing the materials to the
building.
We have worked with an architect and certified industrial hygienist to
correct and resolve these deficiencies. We have also provided the staff with
additional training regarding the safe and proper use of the hoods. In addition,
each hood has been labeled to indicate the safe work area within the hood as
well as the proper sash height for safe operation.
An inexpensive tip for screening the function of a chemical fume hood is to
test the unit using a 60 to 90 colored smoke bomb. If the unit is functioning
properly it should easily evacuate the smoke to the outdoors. Common problems
you may observe would be the failure of the smoke to exit the unit, smoke
leaking from the hood or ductwork, and smoke reentering the intake or the
building ventilation system. One word of caution would be to coordinate all
smoke tests with your fire department to ensure that all area smoke detectors
have been disabled prior to testing. This graphic and inexpensive demonstration
can be a useful indicator of whether a serious problem may exist. This test does
not replace the need to have the units tested and re-calibrated on annual basis
by a competent professional. Also, all units found to display improper air flow
should be removed from service until inspected and repaired.
K. Investigation of curriculum changes as a means to promote pollution
prevention and improve air quality and classroom safety.
In addition to the actions noted, the science department has placed emphasis
on researching and adopting a less toxic curriculum as a means to promote
pollution prevention, and health and safety. This effort has focused on the
elimination of the most toxic reagents as well as the implementation of
microscale experiments as a means to reduce the volume of materials used or
generated. This process has been supported by the adoption of a chemical use
review policy which requires the staff to review each procedure with regard to:
a) hazards associated with the activity, b) potential impact of air quality, c)
protective equipment required, and d) the generation of hazardous waste. The
School Committee has adopted a formal review policy which prohibits student use
of any materials or the generation of any reaction byproducts which have a
National Fire Protection Association (NFPA) hazard ranking of 4 or carcinogens.
(The NFPA is a technical advisory group conducting research for fire prevention
and hazardous materials mitigation. The NFPA has established a 0 to 4 hazard
ranking scale for chemicals based on the flammability, reactivity and the health
hazards associated with material. The level of hazard increases as you move from
0 (no hazard) to 4 (most severe hazard).) In addition, each teacher is now
required to justify the use or generation of any material that may generate a
substance with an NFPA ranking of 3.
High School Art Department
A. Reviewed issues associated with arts curriculum and chemical
inventory.
A review of the art department indicated that the program consisted of the
following activities: photography, computer graphics, painting, and ceramics.
Photography: Standard fixers and developers were found to be utilized by the
photography lab. In addition, the use of protective equipment was observed to be
a common practice in this area. The primary concerns for this area were proper
ventilation and proper waste management. The common use of chemicals in a
photolab that was not originally designed for this purpose has raised a number
of concerns regarding proper ventilation of this space. These issues will be
discussed in detailed in the section related to indoor air quality. The waste
generated in the photography lab is containerized for off site disposal. This
appears to be the wiser practice because there is no encouragement to the staff
or students to discharge the materials via the sanitary drains as would be the
case if a neutralization system or silver recovery system were in place. By
using off site disposal, we also avoid the need for acquiring a discharge permit
from the local sewer authority and conducting compliance testing routinely
required by discharge permits. The wastes are now managed as part of the
hazardous waste management program adopted by the school system.
Computer graphics: The major hazards associated with the computer graphics
laboratory are associated with electrical safety and potential impact on indoor
air quality. The computer graphics lab has grown and expanded as society's use
of the computer has grown. The concern for electrical safety is based on the
constantly increasing accumulation and use of electrical equipment in an area
not originally designed for this purpose. The presence of a large number of
power cords and cables poses a serious fall hazard. There also exists the risk
of toppling equipment should the cords or cables become caught on a moving
object. The most serious electrical concern is the risk of creating a fire
hazard by over loading an electrical circuit. These conditions are most
appropriately reviewed by a licensed electrician.
Indoor air quality concerns also existed in the computer graphics lab. The
accumulation and use of a large volume of electronic equipment in an area not
originally designed for this activity resulted in degradation of the air quality
in this area. We had three areas of concern: the generation of volatile organic
contaminants evolving from the toners and inks used, the generation of ozone by
the equipment, and the decline in the humidity in this area. The standardization
of the toner and ink chemistry limits our ability to reduce the generation of
the emissions from these materials. As a result, we hope to reduce the potential
impact of these materials by increasing the rate of fresh air exchange in this
area as a means to dilute and remove the contaminants. On a number of occasions,
I have monitored the computer lab and measured temperatures ranging between 85
to 90 degrees Fahrenheit with humidity at 15% to 25%. The heat given off by the
equipment combined with inadequate air exchange acts to heat the room and lower
the humidity. As a result, this promotes the generation of hazardous ozone.
Ozone is a significant respiratory irritant. The decline in humidity also
increases the generation of static electricity in the area which can be
detrimental to the equipment and annoying to the occupants. Also, a lower
humidity level tends to cause soft tissues such as mucous membranes and the eyes
to dry and become irritated. The generation of harmful ozone can be mitigated by
lowering the temperature and increasing the humidity in the laboratory. This
approach will also improve the comfort level for the occupants. We hope that by
lowering the room temperature, increasing the ventilation rate, and increasing
the humidity level that we will be able to address the three air quality
concerns we have identified.
Painting: The bulk of the painting done by the department involves the use
of water based materials, however, acrylics and aerosols are used. The only
concern noted involving the use of water based materials is that some of these
products have been found to contain heavy metals. Consumption or accidental
ingestion of these materials is not consider a high risk by high school students
but may be a greater concern for younger students. I also noted that it is
difficult to review the health and safety of these products because many of the
MSDS's generated for these products are frequently of low quality and lacking in
detail. When ordering supplies, you should confirm that the product complies
with ASTM D4236, an art safety standard adopted by the federal Consumer Product
Safety Council. In order to bear this seal, the product must undergo toxicity
testing to confirm that it is safe for use by children. A sampling of this
labeling can be found on most Crayola® products.
The use of acrylics and aerosols occasionally has resulted in the
degradation of the air quality of the art studio and adjacent classrooms. We
have provided the staff with right to know training and discussed the need to
locate more benign products or to use the materials in a better ventilated area.
This approach has met with limited success. In addition, we are also planning
repairs and modifications to the existing ventilation system.
Ceramics: The high school has a very active ceramics program. As part of
this curriculum, the students have been instructed in the art of mixing
different types of clays and glazes using dry powdered components. This practice
has created numerous significant respiratory hazards.
The most significant hazard is the generation of free silica dust. Free
silica is a chemical cousin to asbestos with regard to physical qualities and
health and safety effects. A review of the clay powders used by the department
indicated that the products in their inventory typically contained between 20%
to 90% free silica, and in some cases asbestos. The storage, handling and mixing
of these powdered materials resulted in the airborne release of large quantities
of free silica which has contaminated the ceramics studio, the ventilation
system in the ceramics studio and adjacent class rooms. By converting to the use
of premixed wetted clays, we were able to significantly reduce the generation of
free silica in the ceramics studio. Unfortunately, free silica will continue to
be produced when ever a dry piece of ceramics is sanded or sculpted. The school
department has attempted to address this hazard by conducting these activities
in a chemical fume hood. The size of the free silica particles decreases the
likelihood that this approach will be effective at controlling or removing the
free silica from the classroom. Aside from eliminating these activities or
conducting them outdoors, the most effective means for controlling the free
silica hazard is to implement a rigorous daily cleaning regimen which involves
the damp mopping or HEPA vacuuming of all surfaces in the work area. A HEPA
vacuum is a high efficiency particulate vacuum used to remove extremely small
particles while also filtering its exhaust so that fine materials are not
released. Warning - Do not use standard household type vacuums to collect free
silica because these units are not capable of collecting and retaining the
silica and will act to transport the problem throughout the building.
The mixing of glazes and englobes also resulted in exposing students to a
number of severe respiratory hazards associated with the use of toxic heavy
metals. The students and staff used a variety of powdered metals (e.g. chromium,
cobalt, nickel, and titanium) to prepare various colorants. These actions
exposed the user to a variety of potential carcinogens, mutagens, and
teratogens. This activity also resulted in the release of the materials to the
classroom and the ventilation system. We resolved this issue by training and
informing the staff and administration of the hazards created by this activity
and by using premixed manufactured glazes and englobes with limited heavy metal
content.
In addition, all extremely hazardous metallic powders and dry powder clays
have been removed from use in the classroom and disposed of in accordance to
state and federal requirements. During this effort, we disposed of several
hundred pounds of clay powders and approximately 100 pounds of various heavy
metal powders.
B. Inspection of the kilns used by the ceramics program.
The high school art department maintains two kilns which area located in an
interior room lacking a window. Proper venting of the kilns is critical due to
the degradation of indoor air quality caused by the generation of carbon
monoxide, volatile organic compounds, and metallic vapors. Initially, the kiln
room was vented to the outdoors via a manually operated ceiling mounted exhaust
fan which was ducted thirty feet to the outdoors. The discharge for this
ductwork was 10 feet below the roof line within a partially enclosed area and
adjacent to the discharge was an inoperative louver fan for the ceramics studio.
The following problems existed with this design. First, the kiln exhaust was not
ducted to the exhaust fan but allowed to passively be drawn to the fan. This
approach allowed the kiln emissions to escape the kiln room via two door ways or
via the building heating and ventilation system which also serviced the kiln
room. In addition, the operation of the exhaust fan was manually operated by the
staff and students and due to its noisy operation most individuals preferred not
to use the fan. Furthermore, it was questionable that the exhaust fan was
capable of transporting captured emissions the required thirty feet and
discharging the material via the louvered opening. Finally, it is likely that a
portion of those materials that were discharged by the exhaust system probably
reentered the building via the louvered fan located adjacent to the kiln exhaust
discharge.
We addressed these problems by installing bottom mounted exhaust fans on
both kilns. The kiln exhausts were also ducted directly to the existing exhaust
system which was equipped with two quieter booster fans. The exhaust system was
also modified to discharge above the roof line. The exhaust system has also been
hard wired to operate when the kilns are in operation.
C. Improved chemical storage to prevent tampering or thief.
Efforts have been initiated within the art department to improve chemical
management and control. Several flammable storage cabinets have been purchased
and the bulk of the chemical inventory has been moved from classrooms to secured
storage closets and cabinets.
D. Established a chemical use review policy.
A chemical use review policy has been adopted which requires the art
department chairman to review the materials and procedures involving the use of
chemicals for the following parameters: a) health and safety concerns, b) impact
on air quality c) need for protective equipment, and d) the generation of
hazardous waste. The materials used by the art department are also subject to
the review and consideration of the School Chemical Oversight Committee.
E. Established a hazardous waste management plan.
All hazardous wastes generated by the art department are now forwarded to
the care of the facilities maintenance staff which manages the overall hazardous
waste management plan adopted for the school. A satellite hazardous waste
storage area has been established in the photolab for the waste fixer and
developer generated in this area. All other waste is transferred to the central
hazardous waste storage area as it is generated.
F. Provided staff with training.
The staff have been trained with regard to worker right to know, basic
chemical hygiene, and new chemical review and handling procedures. The staff
have also been advised to reexamine their procedures involving the use of
chemicals and to seek less toxic alternatives. The increased training and
awareness has achieved limited success in promoting procedure changes and
chemical substitutions. A resistance to change has been noted in this area. In
addition, the use of chemicals by the staff continues to occasionally impact the
air quality at the school.
Facilities Maintenance
A. Reviewed issues associated with inventory.
A review of the chemical inventory maintained by the facilities maintenance
staff determined that the department did not maintain an accounting of the
materials it possessed. In addition, the department tended to acquire small
batches of related products with similar uses while rarely consuming all the
materials. As a result, the department was overstocked and not in compliance
with the Massachusetts Right to Know record keeping requirements. Furthermore,
their approach to chemical management had resulted also in the accumulation of a
large volume of flammable petroleum based cleaning products. Another concern
noted was that many materials were stored in the warehouse without regard to
chemical compatibility and therefore posed a significant risk to local emergency
responders.
B. Improved oversight of chemical acquisition.
As the result of improved training and guidance, the facilities maintenance
department has reduced its chemical inventory and virtually eliminated its use
of petroleum based products. This reduction was achieved by implementing
chemical purchasing controls, consumption of useful materials, and the disposal
of obsolete or degraded materials. A one time chemical clean out was also
conducted to remove major fire hazards and prohibited items. During this effort
we disposed of 50 pounds of various pesticides and over 350 gallons of methanol
duplicating fluid. The department has also decreased its willingness to accept
free samples or test quantities from suppliers.
C. Modified chemical storage with regard to chemical compatibility.
The staff have been trained and advised in the need to store materials with
regard to chemical compatibility. The department is also exploring the
suggestion of constructing or designating storage areas within the warehouse
which are based on general chemical classes and compatibilities. Unfortunately,
the transient nature of the materials moving through the high school warehouse
area and low level of importance given this task by the staff has made this a
difficult issue to resolve.
D. Established a chemical use review policy.
All materials utilized by the facilities maintenance department are subject
to the chemical use review policies adopted for the school system. It is now the
responsibility of the director of the facilities maintenance department in
addition to the School Chemical Oversight Committee to review and monitor
chemical use by the department for the following parameters: a) health and
safety hazards, b) potential impact on air quality, c) need for protective
equipment, and d) the generation of hazardous waste.
E. Established a hazardous waste management plan.
The facilities maintenance department fulfills a critical function in
supervising the implementation of the school department hazardous waste
management plan. The department is responsible for maintaining the central
hazardous waste storage area and for relocating departmental wastes to this
location. Several staff members have been provided with 8 hour First Responder
training as defined in 29 CFR 1910.120, the Occupational Safety and Health
Administration HAZWOPER Standard, as well as additional training to ensure the
proper management of hazardous waste. In addition, the disposal of all hazardous
waste generated by the School Department is now carried out in conjunction with
the regular municipal hazardous waste disposal program at programmed intervals.
It is the intent of the town to insure that the school system maintains the
generator status of a very small quantity generator (or conditionally exempt
small quantity generator) at all times. The incorporation of the school's
hazardous waste disposal activities into the existing town program has
significantly enhanced our ability to promote the safe and proper disposal of
hazardous materials.
Middle and elementary schools.
A. Reviewed hazards associated with chemical inventories.
I conducted a chemical hygiene review of the inventories maintained by the
middle and elementary schools. Significantly fewer hazards were found at these
schools primarily due to the decreased size of the chemical inventories present.
The chemical hazards present at the middle school were associated with the
chemical inventories maintained by the science and arts departments.
Fortunately, the smaller inventory combined with the reliance on more benign
household products for chemical experiments and demonstration lowered the risk
factor associated with the inventory. In addition, the arts department also
maintained only a small chemical inventory. Fortunately, the art instructors had
already converted the bulk of their inventory to low toxicity materials.
The chemical hazards present at the elementary schools were even less due to
the limited amount of chemicals present. Art supplies were the primary chemical
components present at the elementary schools. Again, the staff had already
recognized the potential hazards and converted their materials to approved low
toxicity materials.
Cleaning and maintenance supplies also represented a potential hazard at
these schools. These hazards were controlled and reduced by limiting and
securing the quantities stored on site and by consolidating the bulk storage of
these materials at the high school warehouse.
A significant hazard that was noted at the middle and elementary schools was
the presence of poorly identified hazardous materials in prepackaged
instructional kits designed for the nonscientist. Concentrated acids, poisons,
and carcinogens were found in educational kits designed for grade levels K
through 8. Often times chemicals solutions were simply labeled: "Solution A, Do
not consume, Poison." Frequently, these kits provided only a generalized
description of the safety hazards associated with the materials contained in the
kit. This lack of information could seriously hinder medical aid and emergency
response in the event of an accident. Also, the merit for using some of these
materials at the intended age level is questionable. I urge all instructors to
carefully review the contents of these kits and the hazards associated with the
test materials before purchasing and using the kits.
B. Assessed classroom setting and availability of safety equipment.
Our safety evaluation also included a review of the how the classrooms were
equipped and the safety practices utilized by the staff. During this assessment,
I found that the majority of the classrooms were not equipped with emergency
eyewash units or chemical fume hoods. We also noted a significant shortage in
terms of safety glasses, protective gloves and aprons. During training sessions,
we reviewed the need to use and maintain various safety equipment. We also
reminded the staff of the Massachusetts state law requiring the use of
protective eyewear when chemicals are used in an educational setting. As a
result of this review, new safety supplies were purchased so that each classroom
was equipped with an emergency eyewash and an adequate amount of protective
equipment. Based on the type of experimentation conducted by the staff, it was
determined that the potential impact on air quality was minimal and as a result
the widespread availability of a chemical fume hood was not considered critical
at the middle school level at this time.
C. Established a chemical use review policy.
All materials utilized within the middle and elementary schools are subject
to the chemical use review policies adopted for the school system. It is now the
responsibility of the instructional team leaders and the School Chemical
Oversight Committee to review and monitor chemical use by these staff members
for the following parameters: a) health and safety hazards, b) potential impact
on air quality, c) need for protective equipment, and d) the generation of
hazardous waste.
D. Reviewed and improved chemical storage.
In general, the art supplies were found to be stored in one or two
classrooms at each school. The major modification to the storage of these
materials was to relocated these materials to lockable cabinets or closets and
to label these areas for emergency responders. The individual classrooms at the
elementary schools were inspected for educational kits containing chemistry. The
bulk of this chemistry was disposed of as obsolete materials via the municipal
hazardous waste disposal program. The chemical inventory maintained by the
middle school science department was removed from the classrooms and relocated
to a central secured storage closet as a means to enhance security and control.
E. Other hazard noted - kilns.
While reviewing the art supplies in the middle and elementary school, I
noted that all the kilns located at these schools vented directly into the
schools. As a result, carbon monoxide, volatile organic materials and other
emissions were being released into the schools whenever the units were fired.
This resulted in a degradation of the indoor air quality of these schools. This
problem was addressed by installing the appropriate ductwork and exhaust fans to
vent the units outside.
Systemwide
In addition to establishing departmental chemical review responsibilities,
the School Committee also created a Chemical Oversight Committee. The intent of
this was that the Oversight Committee would assist with the departmental reviews
as needed and to monitor the quality of these reviews. This group also is
available to provide technical assistance and guidance to school personnel.
Lessons learned:
The following is a summary of significant lessons I noted during the
investigation of environmental, and health and safety issues involving the
Burlington public school system.
1. Be persistent: Change does not come easily and as in our case if
motivation for the changes comes from outside the school system it is likely
that you will encounter greater resistance to change.
2. Inspect and verify: Two heads are better than one. Someone must review
your actions in order to verify the accuracy and completeness of the task. In
addition, the reviewer may have a different perspective and may note something
that was originally overlooked.
3. Provide staff with training and guidance: The staff must be provided with
training and guidance to understand the significance of EHS issues in the
classroom and the potential hazards and liability associated with these
concerns. Training should be conducted during the initial phase of investigating
EHS issues so that the staff can participate with the investigation and
resolution. Annual refresher training should also be initiated.
4. Establish staff accountability for chemical use and misuse: The school
system should adopt formal policies requiring the staff to review chemicals and
experimental procedures for EHS concerns. The school system should also adopt
chemical storage requirements as a means to control access and prevent the theft
of materials. This system will not prevent all accidents from occurring but it
does provide accountability for overlooking obvious hazards and sloppy chemical
management.
5. Review the text and reference materials used by the staff for
instructions regarding EHS issues: When I reviewed the text and reference
materials used by the staff, I found that most material prepared prior to 1985
did not provide a discussion of the EHS issues associated with chemical
procedures. I also noted that the staff relied heavily on reference materials
and chemical disposal guidance provided by their chemical supplier. I found the
bulk of this information to be insufficient and frequently illegal. I recommend
that every school system acquire text books and reference materials which
describe proper chemical handling and disposal methods. You should also contact
federal, state and local environmental, and health and safety agencies to
determine if any more specific requirements exist for your area. In general, I
would hesitate to dispose of any chemistry via a sanitary drain or to try to
chemically neutralize any material without first consulting your regional
agencies.
Tips and suggestions:
1. Use a smoke bomb to test mechanical ventilation: This simple and
inexpensive test can provide you with a quick and easy qualitative assessment of
the function of a chemical fume hood or kiln exhaust. The use of brightly
colored smoke will enable you to easily determine if exhaust may be escaping
from the test unit, the ductwork associated with the unit, or if the exhaust is
reentering other portions of your ventilation system. This is only a quick and
dirty analysis designed to check for major problems. This approach does not
replace the need to have a trained professional inspect, maintain and calibrate
these units.
2. Seek assistance from local resources: We are all in this together. Tap
into the assistance that is available from federal, state and local
environmental, and health and safety agencies. Do not overlook local residents,
corporations, and medical facilities. These groups have a vested interest as
parents and tax payers, and are frequently willing to provide technical
expertise and assistance.
3. Consider chemical compatibility when storing your inventory: Do not store
your materials in alphabetical order but by chemical hazard classification.
Failure to consider chemical compatibility prior to storage could cause reactive
materials to be stored together and result in a small fire becoming a
catastrophic hazardous materials incident. Your emergency responders will
appreciate your efforts. For your reference Flinn Scientific Incorporated of
Batavia, Illinois (1-800-452-1261) provides a chemical storage plan based on
chemical compatibility in their supply catalog. (Please
note: EPA does not endorse specific vendors. This information is provided by
the Burlington Board of Health as one potential source of
assistance.)
4. Adopt a microscale curriculum: The microscale concept is to alter your
experimental procedures so that you use approximately 1/10th of the amounts
originally planned for by the author. Conversion to microscale may require the
purchase of new glassware, however the benefits include the development of
better techniques by the staff and students, decreased chemical usage, lowered
exposure to hazardous materials, and a reduction in hazardous waste generated.
For more information describing microscale contact: Dr. Mono M. Singh, Director,
The National Microscale Chemistry Center, 315 Turnpike Street, Merrimack
College, North Andover, Massachusetts 01845, Telephone: (978)837-5137, Fax:
(978)837-5017, or via e-mail at 'msingh@merrimack.edu'.
5. Adopt a less toxic curriculum: As a I mentioned in item 5 of the lessons
learned, you must review the curriculum to determine if safer, less toxic
alternatives can be implemented. I have found that frequently many options exist
for providing the same educational experience, however some motivation must be
provided to prompt the search for a safe alternative. I recommend that you
consult your state pollution prevention agencies for assistance. In
Massachusetts, we are fortunate to have the Office of Technical Assistance and
Surface Cleaning Laboratory. These agencies provide free, non-regulatory
pollution prevention assistance to the public. In Burlington, we have also
adopted a number of procedures presented in "40 Low-waste, Low Risk Chemistry
Labs", by David Dugan, published by J. Weston Walch of Portland, Maine
(207-772-2846). We have found this text to provide a more detailed discussion of
EHS issues associated with the procedure combined with the use of less toxic
alternatives than normally found in most chemistry text books.
6. Hazardous chemicals: During my travels, I have encountered several lists
of high risk science chemicals. The following is a compilation of these lists.
This list is illustrative and is not an exhaustive list of potentially hazardous
chemicals. Each chemical requires thorough risk evaluation by a qualified
professional prior to use.
7. Encourage chemical suppliers to post MSDS's on internet: In order to
enhance your accessibility to chemical information, I urge you to encourage your
suppliers to post their MSDS databases on the Internet A number of colleges and
universities have begun this effort. Your support and assistance will further
the cause and enhance the ability of emergency responders and medical personnel
to respond to a chemical accident. Under the heading of Internet resources, I
have listed several organizations that maintain MSDS databases on the Internet
Most of these groups are willing to add new information to their existing
database. I encourage you to support their efforts.
1. Internet resources: The following is a compilation of useful Internet
addresses that may assist you when researching EHS or regulatory issues. Please
note that several of these sites maintain accessible MSDS databases for your
use. These providers will also accept any new MSDS's that you or your supplier
may be able to provide.