Birmingham,
Alabama based BioCryst Pharmaceuticals designs, optimizes and develops novel
small-molecule drugs that treat cancer, cardiovascular and autoimmune diseases
and viral infections. With over 50 people on staff, BioCrystæ?corporate offices
also house a network of labs and a team of researchers engaged in the clinical
development of the companyæ?novel therapeutics.
Issues to Address
BioCryst first implemented an inventory system four years ago when a new
chemical storage facility was designed. We wanted to gain greater control over
the storage of in-house chemicals and compounds for both cost and organizational
reasons. Previously chemicals had been stored in the labs in which they were
being used; or in our on-site warehouse. This seemed to work for a while, but
because we didnæ?have a way to accurately track usage, chemicals were constantly
being over ordered. Additionally, we were incurring very expensive shipping
costs because without a centralized system for monitoring inventory essential
supplies were continuously being "rush" ordered, when in fact, an adequate
supply was already on-site. Finally, having chemicals stored throughout the
building created a safety issue that needed to be addressed.
Preliminary Solution
When the storage facility construction was complete, we chose an
off-the-shelf chemical inventory system to solve our problems. As the chemicals
were brought into the storage facility, they were inventoried and entered into
the new inventory application. After several years of using this application, we
began to realize some problems with the software. For one, it wasnæ?easily
customized for unique usage requirements. The data was stored in a flat-file
database structure, that proved to have very poor performance characteristics as
it grew larger. It did not share very well to multiple desktops and there were
issues backing-up the data with standard network back-up software. The data
would routinely become corrupt and have to be repaired by the vendor.
A Better Fit
BioCryst and CambridgeSoft have been working together for a long time and we
currently use their chemical Registration system and BioAssay manager. So we
were receptive when their developers approached us to beta test the new
CambridgeSoft Inventory software and provide suggested design requirements that
we felt would be useful in the new product. The collaboration was a successful
one for both companies. As a result, when the new product was released,
implementation of the software began immediately.
The Migration Process
Migration of the data from the old inventory software was imported into a
Microsoft Access database by BioCryst. The database was then sent to
CambridgeSoft developers. The development team worked closely with BioCryst to
map the old data to the database of the new software.
We chose to run the Cambridgesoft Inventory application on a file server
using the Microsoft SQL Server 2000 Desktop Engine instead of on a workstation.
This allowed for normal backup operations of the data with the Veritas
BackupExec SQL Server agent. This also permitted efficient sharing of the data
to multiple desktops. We modeled the use of the application as closely as
possible on the old application in an effort to cause as little disruption as
possible in the everyday workflow.
The software is installed on a centrally located workstation in the chemical
storage facility and on the desktops of the respective users. The workstation
has an attached bar code printer that prints labels for substances as they are
received into the inventory system.
Figure 1: Locations, containers and substances
Figure 2:
Container/Compound search results
Requirements
As part of the usage requirements of the inventory system, BioCryst chose to
track the chemicals by the specific chemist using them. When a chemist needs a
chemical from inventory, he is required to "check out" the substance to himself
in the system. This is done by moving the container from its location in storage
to the chemistæ?location. As you can see in Figure 1, the locations in
the inventory system consist of storage facilities, laboratories, and the actual
chemist. A chemist moves the specific container that he wants from the current
location to his name. Using this method, we are able to keep up-to-date
information on the substances in-house, which prevents over ordering and saves a
significant amount of time and money. To further ensure compliance, we have an
"On Order" location so that everyone knows what has been ordered.
When the chemist is finished working with the substance, he "checks it" back
into the location where it came from. We use one of the custom fields provided
in the software to help ustrack the location of the container to the shelf it is
stored on. Referring to Figure 2, in the "Shelf Location" field, the
container is stored in cabinet 22, shelf 5. These numbers are printed on bar
code labels when they are received into the inventory system. Substances are
stored alphabetically on the shelves. The search feature is used to initially
locate the substance. We use a number of methods to search, but the CAS number
search is probably the most common. Included among the search options is the
ability to search by structure or sub-structure using the embedded ChemDraw
control, which is an integral part of the application. In Figure 2, a
CAS number search was used to locate a certain substance. It can be seen that
four containers of the substance exist in the store room on the same shelf.
We chose not to deplete the "Qty Available" field of the substance due to the
complexity and time involved. Therefore, there are usually a few containers of
the same substance kept in case more is needed than the current container is
holding.
Summary
The CambridgeSoft Inventory manager was quick to implement and easy to use.
It enables BioCryst to manage all of our chemical substances and in turn allows
us to control our costs through accurate tracking of the substances. It has been
a tremendous asset to our company.
Further Information
A more detailed look at Inventory and its many features can be found on page
34 of Chem&Bio News 14.4.
For more information about the Inventory application, please send email to solutions@cambridgesoft.com, or
call 1 617 588-9300 in America, in Europe call 00 800 875 20000, or in Japan
call 0120-731-800