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An efficient procedure for non-stationary inventory control

SRINAGESH GAVIRNENI [1]

SRIDHAR TAYUR [2]

Received January 1999 and accepted January 2000

We present an efficient solution method -- Direct Derivative Estimation (DDE) - for computing optimal order-up-to levels for a discrete time non-stationary inventory control model. We generalize a number of non-stationary inventory control models (which underlie larger models of supply chains) that include forecast updates, seasonality, information sharing, and exchange-rate fluctuations. This procedure is different from the existing ones in that it computes, in a recursive manner,

the derivative of the cost function and not the cost function itself. It can also handle a much wider variety of fluctuations in the problem parameters. In our computational testing it was found to be considerably faster than Dynamic Programming and Infinitesimal Perturbation Analysis.

1. Introduction

Underlying many models dealing with supply chain management issues is a basic discrete-time production-inventory model that incorporates random demand in a non-stationary environment. These non-stationaries arise from a variety of different causes: a perusal of recent literature provides many reasons including: (i) changes in economic conditions (Song and Zipkin, 1993); (ii) seasonal effects (Karlin, 1960a; Zipkin, 1939); (iii) Bayesian updates of demand distributions (Aviv and Federgruen, 1998; Lovejoy, 1990, 1992), (iv) information flow (Gavirneni et al., 1999), and (v) exchange rate fluctuations (Scheller-Wolf and Tayur, 1997). It is well known that, in many cases, the optimal policy is order-up-to (equivalently, base stock), and the order-up-to level in a period depends on the state of the system in that period; (Karlin, 1960b). For other cases the optimal policy is typically very complex, and consequently one restricts analysis to the restrictive class of order-up-to policies, or uses this class as a bou nd (see Aviv and Federgruen (1998) for example). In this paper, we present an efficient solution procedure, which we call the Direct Derivative Estimation (DDE) procedure, to find these optimal order-up-to levels.

Existing solution procedures for non-stationary inventory control are either very complex and computationally expensive or specific to the setting they address and not easily generalized. Iglehart and Karlin (1962) developed a solution procedure for a discrete time non-stationary inventory control problem that involves solving systems of integral equations. This procedure requires considerable computational effort. Song and Zipkin (1993) present solution procedures for the continuous time non-stationary problem under the additional assumption of Poisson demands. Karlin (1960a) and Zipkin (1989) present solution procedures for the discrete time problem when the demands are cyclic. These solution procedures are very specific to the non-stationarity for which they were developed.