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A Simple Heuristic for Serial Inventory Systems with Fixed Order Cost

Abstract: We consider N-stage serial inventory systems with fixed order costs at each stage. Customer demand can be deterministic or stochastic. When demand is deterministic, an optimal policy must possess both the nested and zero-inventory-ordering properties, i.e., the order quantities satisfy an integer-ratio constraint. For stochastic systems, the form of the optimal policies is unknown. Therefore, we focus on echelon (r,nq) policies under which the base order quantities also satisfy an integer-ratio constraint. In this paper, we develop a simple heuristic to calculate near-optimal control parameters for both systems. The heuristic includes two steps. First, cluster the stages based on ratios of cost parameters. Second, solve an EOQ problem or a single-stage (r,nq) problem for each cluster. One feature for this heuristic is that we do not convert the solution into a power-of-two policy. For the deterministic system, we show the heuristic policy is 94%-effective. Numerical studies show that this heuristic outperforms the power-of-two heuristic for deterministic systems and those developed in Chen and Zheng (1998) for stochastic systems. Our study indicates that managing the stochastic system is very similar to managing the deterministic system. Thus, many insights from the deterministic model can be carried over to its stochastic counterpart.
Keywords: simple heuristic, deterministic, stochastic, fixed order costs