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A CONTAINER BASED CHEMICAL INVENTORY SYSTEM FOR MATERIAL

A variety of regulatory agencies require the university toconduct and submit current chemical inventory information on anannual or more frequent basis. The types of materials ventoried and their quantity often dictate further action andregulatory response. In addition inventory information isprovided to emergency response agencies to facilitate planningand implementation of response actions. Historically, the university has relied on the members ofindividual laboratories to conduct the inventory. The inventorywas based on the quantity of hazardous materials on hand and anestimate of annual usage. This information was provided to thesafety office for compilation and further regulatory action. Theuniversity has faced problems from the poor quality of inventorydata provided in some circumstances. Confronted with expandedregulation, detail, and type of information required by agenciesthe university has shifted to an individual container basedinventory. An inventory system was designed that would meet regulatoryneeds, be easy to use, be a useful tool for laboratories, andhave the ability to be used as a data base for other programmodules such as life safety code compliance, chemical mpatibility, and a chemical cooperation/share system. Thesystem was developed in concert with the intended users toincorporate features that they would find useful and provide someinsurance that the system is designed to allow chemical users tomaintain and update their inventory, and would be compatible withfuture plans for online chemical ordering. The initial work ofdeveloping a container based inventory is conducted by teams ofstudent employees. Each container is labeled with a uniqueidentifier (bar code with a human readable type), and data isrecorded using notebook computers. The specific location of eachcontainer within the lab is included in the inventory. ¥nformation collected includes chemical name, chemical abstractservice (CAS) number, container size and type, physical form,vendor, catalog number. The collection of data is facilitatedthrough the use of lookup tables of chemical information. Theinformation collected will be provided to the laboratory on discand will be available from the safety office via a Local AreaNetwork and by modem. A supply of unassigned bar codes isprovided to the laboratory to allow update of inventory and foraddition of newly acquired materials. The program was developedusing C++ and Borland Paradox as the database and runs in aMicrosoft Windows environment. The inventory includes hazardous materials in their originalcontainers, hazardous materials in secondary containers which arethree liters and larger, and gas cylinders. Hazardous materialsthat meet the above criteria and are stored in refrigerators,desiccators, and other controlled environments are included inthe inventory but the physical removal from the controlledenvironment should be performed by the laboratory staff.